Junction Box Wiring & Color Codes (Weigh-Tronix vs Digi-Star)
In a spring-loaded junction box, the two sides follow different color codes: the indicator side follows the Digi-Star code, and the weigh-bar side follows the Weigh-Tronix code. Mixing them up is the most common wiring mistake. On a five-weigh-bar unit, one port is doubled to take the extra bar.
Weigh-Tronix — weigh-bar side
+ Excitation: Green
− Excitation: Black
+ Signal: White
− Signal: Red
Ground: Bare / Orange
Digi-Star — indicator side
+ Excitation: Red
− Excitation: Black
+ Signal: White
− Signal: Green
Ground: Bare / Orange
The catch: Weigh-Tronix uses green for +Excitation and red for −Signal, while Digi-Star uses red for +Excitation and green for −Signal. Black, white, and bare/orange are the same on both — that green/red flip is what catches people.
Process-of-elimination testing
If you can, unbolt the junction box and lay it flat for easier access to the leads.
Disconnect all but one of the weigh-bar / load-cell cables at the box.
Zero the indicator and watch what happens after pressing zero.
Work through the bars one at a time to find the faulty one.
Need parts or a hand? We build and repair junction boxes, summing boards, and bars for any brand — call 800-582-3175.